The Real Reason Tesla Developed The Giga Press tesla's Giga Press is the world's largest and most advanced car manufacturing machine. But why did Tesla develop it? In this blog post, we'll explore the real reason behind Tesla's development of the Giga Press and what it means for the future of car manufacturing.
Have you ever wondered how Tesla cars are built so well today, and I will answer part of that question by telling you how Tesla builds their car bodies using machines known as Giga presses over and over again.
Elon Musk reminded us that Tesla factories are the actual product of the company and cars are just a by-product and Giga pistons are an integral part of all Tesla Giga factories, so join me as I look more at Giga pistons to find out why the machine was developed But before we go any further, let me first explain what is Gigapress.
What is a Giga press?
Gigabit is the largest die-casting machine in the world so far. It weighs 430 tons, is 20 meters long, 7.5 meters long, and 6 meters wide, with a tensile strength of sixty thousand kilotons due to its size.
It can cast very large components such as car-sized parts, and it accommodates more than twenty flatbed trucks to transport a single piston if they need transportation or delivery d So a giant press is basically a giant machine that makes and extracts entire sections of cars much like how cars are made Toys are made of molten plastic through molds, of course, the giant pressing machine works according to the same principle, but it works rather on a large scale and uses molten aluminum alloy instead of plastic today.
Intra and IK groups are the only ones to make Giga press machines, with Tesla being the first automaker to use them since this revolutionary development was announced. To see the biggest diecasting machines working happily for them and us, happened two years ago.
How Did the Giga press come to be?
How did you become narrow?
- Is how the narrow ones came to be in good condition, it is important to note that die casting has always been an effective method for mass manufacturing and it has been done for many years in automobile manufacturing, the only difference is that die casting was mostly used to make smaller parts assembled together afterward, but With the bulk, the idea was to use it to make much larger parts that could be assembled more efficiently and much faster.
- So at Tesla, while Elon Musk's team of Tesla engineers was looking for a way to make Tesla cars more advanced in the electric car manufacturing process, they also had to fit this definition. This only speeds up the industrialization process.
- It also increases efficiency. Although both companies have enjoyed the huge success of Giga press, their individual stories differ as to how the laughter came out on the one hand and Elon musk said they contacted the six major printing manufacturers around the world. To see if they could build a machine big enough to allow Tesla to shed their tires in one shot, five of them said no, and only one of them said they might have gone with, perhaps, which was a successful turn of events. With years of experience in the manufacture of casting machinery that is used all over the world when processing.
How did Giga Press become the general manager of the Idra group?
Giga Press became the general manager of the Idra group. Riccardo Ferrario said that the idea came in a dream and woke up to create the largest casting machine in the world, and it happened that Elon's musk call was just a coincidence.
Make sure they are very good storytellers and I'll give them I think both stories can be true and we can turn this back into a classic in the right place at the right time Long after that, call the first Tesla dedicated Giga presses delivered and operational in 2020 At the Tesla plant in Vermont.
- They were called first and second die casting machines, or dcm1 and dcm2. Not much thought was given to the naming. I saw them again. They are made for their own names. The two were made for casting one-piece effects after the couple's success.
- The Model 6100 ol was developed for the German giant Tesla Giga factory followed by the Model 6000 Impress plus DCC made for the Chinese Giga factory German and Chinese Giga presses brought with them the development of front and rear sealing using the latest Giga Presse revolution in the automotive industrialization process by breaking with the old tradition of casting smaller components that were assembled later.
- Giga press car manufacturers can now enjoy the benefits of faster, more accurate, and more efficient operations, just as Tesla currently only has to deal with three parts of the bodywork, the front frame, the rear frame, and the car bed, which ultimately leads to the production of Tesla cars is the cheapest in the industrialization sector electric cars.
How does mega press actually work?
Does a Giga piston work well?
It uses two sets of furnaces that deal with aluminum alloys, one of which is a natural gas melting furnace and operates at a temperature of 850 degrees Celsius, and the other furnace stores the liquid metal that is heated by electrical energy and operates between temperatures ranging between 750 and 850 degrees Celsius in the heart of the die casting mechanism is Gigaperss has a structure similar to any normal high pressure die casting equipment and works like one except that it is huge in size.
First, you should note that these huge machines use a clamping force ranging from 55,000 to 61,000 kilonewtons, working on a molten aluminum ingot of up to 80 kg, and the molten aluminum ingots are injected from the furnaces into the casting mold at very high speeds, and then the piston is closed after about 90 kg. Seconds The mold cools to °C After two minutes the next cycle begins as fast as the Giga press s allows for a rate of 40 to 45 casts per hour making over 1,000 casts per day as if that weren't enough.
This whole process is done automatically with no humans involved in the operation of the Giga press in real Elon Musk robots specially designed to perform some tasks that keep the Giga press working and productive Some robots lubricate the mold at the beginning of each cycle and then there is one that injects the molten alloy into The mold and another remove the casting after the process is completed and the casting is immersed in the water tank. Another robot cleans the mold in preparation for the next cycle.
But during the cleaning procedure, the final casting is placed through a mechanical press to cut the excess aluminum ingots by another robot. The trimmed aluminum ingots are cut and the edges are used for the following casting cycles after the casting is x-rayed after trimming for quality control and the final robot in this laser-guided robotic training process in all the holes that will be Use it to assemble the casting with other sections of the vehicle It is the process of how one gigantic works and the robots accompanying it to create one section of cars. Why is it considered narrow?
Why is the Giga press Important to Tesla?
- Important for Tesla to remember as I mentioned earlier that according to Elon's musk actual product it is a good factory Tesla, which is the reason Giga press is so important to Tesla.
- It can all be summed up in one word The efficiency of a giant die-casting machine that can produce entire automotive segments working at once to make Tesla plants and the entire industrialization process highly efficient with downstream benefits along the production line.
- As other major auto manufacturers like Toyota and Honda use die casting in their production lines, none of them thought of developing a machine that could cast entire body parts in one go. It eliminates the need to produce multiple chips and the die-cast components are structurally more structural as they reduce multiple points of failure.
- Elon Musk said in an interview that used to throw a Giga pressor rear bottom assembly onto a Model Y allowed Tesla to go from making 70 tiny parts to one giant part, eliminating 300 assembly bots and reducing body shop space by 30, and similarly they eliminated another 300 assembly bots. The bottom of the front structure is in this way.
- The new Tesla factories Giga berlin and Giga texas are the most efficient car production lines in the cash conversion cycle in Tesla for industry, that is, the time it takes to transfer money to a vehicle and then sell that vehicle to generate negative cash flow 15 days in 2021 This means that Tesla cars Sold even earlier I had to pay to make it, by comparison, Toyota's cash conversion cycle in 2021 was 31 days and Volkswagen was 74 days around the clock, unfortunately.
Now you can see what a super-efficient production line with a Giga press means for Tesla. Not only that, but it also led to Tesla claiming a profit margin of more than 30 percent on its cars, which is a car frenzy and it's all thanks to Giga pistons.
So why did Tesla develop Giga pistons?
What is a Giga press used for
A Giga press is a high-pressure machine that is used to process metals and other materials. The machine exerts a force on the material that is being processed and this force can be up to 1,000 times the atmospheric pressure.
Giga presses are used for a variety of applications including:
- Forging metals
- Forming plastics
- Making semiconductors
- industrialization of car parts
A Giga press is a type of machine used to apply pressure to materials.
Giga presses are typically used in the industrialization process of electronic devices and components as well as in the fabrication of medical devices.
Giga presses can be used for a variety of tasks including:
- Applying pressure to materials
- Cutting materials
- Welding materials together
When did Tesla start using the Giga Press?
How many Giga presses does tesla have
Why does everyone want a tesla?
There are many reasons why people want a Tesla. Some people want a Tesla because they are environmentally conscious and want to drive an electric car. Others want a Tesla because they think it is a status symbol and it makes them feel cool and wealthy. Still, others want a Tesla because they think it is the best vehicle on the market regardless of price.
- The Tesla is a premium electric car that has been gaining in popularity over the past few years. There are several reasons why people might want a Tesla including the following:
- The Tesla is environmentally friendly. It produces no emissions and therefore helps to reduce pollution and climate change.
- Tesla is very efficient. It can travel up to 300 miles on a single charge making it ideal for long journeys.
- The Tesla is extremely safe. It has a number of safety features that make it one of the safest cars on the road.
- The Tesla is stylish and luxurious. It has a sleek design and comes with a range of high-end features.
Who created the Giga press?
What does tesla Giga press do?
The Tesla Gigafactory is a factory in which Tesla produces batteries and vehicles. The facility is located in Reno Nevada and it is owned and operated by Tesla Inc.
The factory has been operational since 2016 and it is currently the largest lithium-ion battery factory in the world. The Gigafactory was built with the goal of reducing the cost of Tesla's batteries by 30% and it is an important part of the company's plans to mass-produce electric vehicles.
As of 2020, the Gigafactory has produced over 7 GWh of battery cells which are used in Tesla's vehicle products.
What inspired the tesla
- In 1887 Nikola Tesla arrived in the United States as a young penniless inventor. He would go on to become one of the most celebrated scientists in history.
- The Lotus Elise is a British two-seat rear-wheel drive sports car that was introduced in 1996.
- The Tesla is a popular all-electric car that was first released in 2008. The car was designed by a team of engineers at Tesla Motors led by CEO Elon Musk.
- Tesla was inspired by the idea of an electric vehicle that would be as powerful and convenient as a gasoline-powered vehicle but without emissions and pollution.
- The Tesla has a range of over 200 miles on a single charge and can be recharged quickly and easily at home or at one of Tesla’s many Supercharger stations.
- The Tesla is also packed with high-tech features including a 17-inch touchscreen display internet connectivity and autonomous driving capabilities.
What do you think about the Giga press Do you think Tesla will reach a point where it can use the Giga press to make the bodywork in one go? Tell me in the comments section below if you enjoyed this article.